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We’re your source for automation news. Keep up with the latest industry updates and E Tech employee spotlights, as well as tips and guidance from our manufacturing experts.  

How to Ensure Useful Data Extraction from a PI Historian System 

Data is an ever-present and growing benchmark in all industries. However, sometimes it may feel like it’s cloaked in mystery. There’s often a question of why collecting process data is important. You then start to go down the rabbit hole trying to answer: How do you get data out of your equipment? How do you decide what to collect? After assessing the previous questions, how do you test, and if necessary, validate that all of that data is being collected as expected? Understanding a holistic approach to data collection and validation from an AVEVA PI Historian System can help provide a high-level, big-picture understanding of the importance of process data. With more than 10 years’ experience as a group engineering manager, Matt Martin has a depth of experience with integrating AVEVA PI Systems within sites of various sizes – here’s what I’ve learned: Why is the Importance of Data Increasing?  The “why” question is the easiest one to answer. Everyone can agree that in the era of modern manufacturing, extracting data from your manufacturing processes is critical to a business’s success and ability to grow. This includes every level of production and management: Having large representative data sets is becoming even more important with the advent of AI and, more specifically, machine learning. Allowing these technologies access to your system’s data helps identify patterns, overall system behavior, and correlations that were previously near impossible for the human eye to uncover. How to Collect Data from PI Historian Systems Now that we’ve discussed the “easy” part that everyone can agree on, we can begin to examine “How do you get data out of your equipment?” At a high level, you will need a process historian system. E Tech Group currently recommends the AVEVA PI System for its robust and rich feature set … Continued

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Understanding the S88 Standard: A Comprehensive Guide for Beginners

Authored By: Jakub Mocny, PhD, Group Engineering Manager In the world of industrial automation, the S88 standard, also known as ANSI/ISA-88 or Batch Control, plays a vital role in providing a universal framework for the control and automation of manufacturing processes. Developed by the International Society of Automation (ISA), the S88 standard offers a structured approach to designing, implementing, and maintaining batch processes. For those who are new to the S88 standard and want to delve into its applications across various industries, this article serves as a guide to understanding the fundamentals of the S88 standard, its benefits, and an overview of its working principles. What is the S88 Standard for Batch Control Systems? The S88 standard provides a comprehensive and modular methodology for designing, implementing and managing batch processes in industries such as: The S88 standard establishes a consistent and structured approach to defining the equipment, control strategies, procedural operations, and information systems required for effective batch process automation. Within the ISA-95 framework, batch systems adhering to S88 standard are identified as Level 2 systems. They are subordinate to Level 3 MES systems and achieve process control through interaction automation and control systems (ISA-95 Level 1 and 2).  In practical terms, a batch control application executes recipes. A recipe is a sequence of operations containing multiple recipe phases. Recipe phases interface with the physical plant equipment through equipment phases typically executed by PLCs. S88 sets guidelines for best practices that help industries self-regulate quality and consistency. Why S88 Matters for Modern Life Sciences In today’s life sciences environment, process consistency, regulatory compliance, and data integrity are more important than ever. The S88 standard provides a structured framework that ensures batch processes are repeatable, transparent, and traceable — critical factors for pharmaceutical, biotechnology, and related industries. By standardizing procedures and … Continued

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Utilizing the AVEVA PI System for a Large Pharmaceutical Client

The generation, maintenance and use of historical process data is always an important part of the discussion in the pharmaceutical manufacturing sector where transparency and traceability throughout the automation system are key. It affects things such as regulatory compliance, process optimization, business strategy, and overall viability in the marketplace.  To enhance this aspect of their business, one of our clients chose to leverage the AVEVA PI Software Suite in their control system retrofit. The AVEVA PI system is one of the leaders in the industry and provides various architectures and licensing options to accommodate customers’ needs.  The AVEVA PI is a product of industry collaboration and incorporates OSISoft’s data management prowess with AVEVA’s engineering expertise. Utilizing this powerful automation platform enhances process visibility, decision-making, and optimization throughout the industrial value chain. Why Historical Data Matters in Pharma Manufacturing In pharmaceutical manufacturing, historical process data is essential. Regulatory agencies like the FDA and EMA require complete transparency and traceability across production systems, meaning every batch record, sensor reading, and deviation must be captured and stored securely. Beyond compliance, access to reliable data helps manufacturers optimize processes, reduce downtime, and make informed business decisions. Historical data also plays a key role in quality assurance, allowing teams to identify trends, investigate root causes, and maintain consistent product integrity. Without robust data management, achieving regulatory approval and maintaining competitiveness in the life sciences sector becomes far more challenging. Key Functionality of the AVEVA PI System The functionality of the AVEVA PI system can be broken down into the following subsections: collecting data, storing data, contextualizing data, and visualizing/accessing data. Redundant Data Collection Collecting data is the process of taking data from a source and sending it along the pipeline to be stored. In this use case, the data sources are PLCs and relational databases. … Continued

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Using the OSI PI System for a Large Pharmaceutical Customer