Case Studies

E Tech Group has been an industry-leading automator and systems integrator for thirty years. In that time, we’ve accumulated our fair share of success stories. Explore them below.

Discover E Tech Group’s Experience in Metals

Remote SCADA Maintenance and Troubleshooting for a Metals Client

A steel manufacturing company was experiencing errors and downtime with their SCADA system. E Tech’s engineers swiftly identified and eliminated the error, getting production back online.

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Financial Savings for a Leading Steel Industry Customer

E Tech Group was hired for a large project by a leading steel company to increase throughput and safety on the customer’s six stand cold mill line. 

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Emergency Support Call and Upgrade of Steel Mill Line Controls

After a steel mill client experienced a flooded basement and damaged equipment, E Tech upgraded the obsolete drives, PLC, and HMI, as well as an automatic tension control mode.

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Exit Line Automation and Controls Upgrade

An American industrial company specializing in aluminum products contacted E Tech Group to upgrade their exit line automation and controls. The line had previously been running on vintage reliance analog drives from the 60’s.

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Returns Roll Coater Paint Line to Maximum Profitability

Our engineers expanded line capabilities and upgraded to state-of-the-art Siemens digital drive systems to support a leading steel company.

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Delivering a 1.5 Year ROI on a $2M Line Automation Recontrol

A steel service center was experiencing a troubling trend in increasing downtime and scrap losses. E Tech Group proposed modernized controls and programmable drives.

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Rising Insurance Premiums with Less Protection Make IT/OT Assessment a Priority

Developing open channels of communication, we aligned a cross functional team to strategically performed a risk and vulnerability assessment while creating a plan to update their facility. 

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Dive Into Our Pool of Life Sciences Expertise

Our Controls Platform is at End of Life – Now What?

An American Biotechnology Company (ABC) knew their legacy control systems were approaching end-of-life, making an upgrade essential for their site in California. E Tech Group provided several control system upgrades to their systems.

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Control System for Acorda Therapeutics

E Tech Group is proud to partner with Acorda Therapeutics to bring an expanded manufacturing process online.

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BioTech Manufacturing Scale-Up

A promising biotech startup with drug candidates progressing from stage 2 to stage 3 clinical had limited automation staffing. The startup turned to E Tech Group to transition their processes to full-scale manufacturing.

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Customized Validated Critical Monitoring System

E Tech Group supported a biopharmaceutical’s expansion with a new validated control system. The company focuses on serious, debilitating, and genetic diseases.

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Increased Flexibility & Better Quality for Pharmaceutical Manufacturer

E Tech Group’s engineers implemented a low-cost Rockwell Automation PlantPAx process automation system to upgrade a single-product semiwork facility.

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Implementation of an FDA-Compliant Process Control System

E Tech Group’s process control solutions included a manufacturing execution system for FDA-compliant data collection and reporting, as well as a building management system and other vendor-supplied control systems.

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Providing Expertise on Control System Evaluation

E Tech Group, being a trusted system integrator for this client, was asked to consult on the analysis of their current control system and evaluate potential new platforms.

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Biotech Manufacturing Scale-up Rockwell FT View and OSI Historian 21CFR Part 11 Compliant

E Tech Group designed, installed, configured, and tested a new OSI PI Historian system compliant with FDA’s 21 CFR Part 11 regulation and EU GMP Annex 11 on electronic signatures and records for a biotech start-up.

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Implementing a Hybrid SCADA Solution Using PlantPAx 5.0 and 4.10

E Tech Group developed a hybrid SCADA solution for a BMS in a biopharma co-packing facility utilizing two different controllers and operating systems that would operate in unison.  Not only allowing the facility to ramp to full operation at a critical juncture, but the ability to incrementally upgrade as needed. 

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Explore Our Missions in Manufacturing

Helping A Food Manufacturer Grow Production Volume With Automation

Our engineers used Rockwell Automation technology to program process automation controllers, perform troubleshooting, and upgrade support for a manufacturing expansion.

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Increase of Throughput Capacity at a Global Parcel Hub

Our engineers helped an international parcel service meet peak-season demand through our turnkey controls systems.

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Large-Scale Electrical & Mechanical Safety

A global battery supplier reached out to E Tech Group with their initiative to bring 99 machines into compliance with the most recent electrical and mechanical safety guidelines.

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When dealing with obsolescence becomes a bit of a pickle…

How our engineers were able to upgrade a decades old obsolete system to a current high-speed system over a weekend

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Concern of Obsolescence Forces Large Scale Assessment and Plans For Remediation

A previous E Tech Group employee who now works for a large material handling company recognized there was potential large scale obsolescence and reached out to have our team assess and provide plans for remediation and optimization.  

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Robotic and Palletizing Examples

Videos of robotic and palletizing solutions that E Tech Group has designed for clients.  

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Ethical and Sustainable Meat Alternative Protein Pilot Plant Built on PlantPAx 5.0

Enabling a cultivated meat production facility to scale from lab production, where they were able to refine their process of growing cells at bench-top scale, to a pilot scale.  Wanting to prove it was possible to replicate their lab driven results in an increased volume setting, and set themselves up for large-scale production and distribution.

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Robotic Automation Increases Output and Decreases Safety Incidents

E Tech Group was able to automate a once completely manual process for a food manufacturing facility that was struggling with employee retention and meeting output demand due to physically demanding and environmental factors. 

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Updated Label Detection System Minimizes Missed Bottles

Quality assurance issues were plaguing a bottling facility as their current label detection system wasn’t catching missing or misapplied labels.  E Tech Group was able to integrate three systems into one, allowing for more accurate detection. 

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View Successes in the World of Material Handling


Lift Table Motor Burnout Remedied by Signal Delay Timer

A customer had been experiencing motor failures on hydraulic lift tables in their distribution centers.

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Helping Keep a Distribution Warehouse’s IT/OT Networks Current and Out of Obsolescence

Our engineers documented and assessed the client’s IT/OT Infrastructure to help identify critical components near obsolescence or end of life.

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What is digital twin and what does it do?

Digital Twin technology allows for an interconnected system that provides its users with immediate data, a user-friendly production display, easy diagnostics, remote support, and troubleshooting.

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Or, Plug into our Advancements in Mission Critical


Upgrading an Irrigation District Water Treatment Plant’s Control System

E Tech Group upgraded a decades old, primitive control system in an irrigation water district treatment plant to allow for remote monitoring and control of some of their systems, more reliability, and less maintenance.

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Integrating an Electrical Power Monitor System in Parallel with an Existing System

E Tech Group installed and commissioned a standard Electrical Power Monitoring System (EPMS) in parallel with an existing system to maintain the original combined EPMS and Building Management System (BMS) until it could be upgraded.

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