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E Tech Group, a leading provider of advanced engineering solutions, is excited to announce that it has attained Ignition Premier Integrator status. This prestigious recognition is awarded by Inductive Automation, the developer of the Ignition SCADA (Supervisory Control and Data Acquisition) platform.
E Tech Group is currently in the final stages of developing a design that interfaces with Inductive Automation’s Ignition, to support batch control while meeting ISA-88 standards. The resulting design will give batch control manufacturers access to Ignition’s open architecture, cross-platform compatibility, user-friendly development environment and flexible licensing model while meeting the strict ISA-88 standard.
E Tech Group helped Prima Frutta increase productivity by 50% without hiring extra personnel by using the Ignition platform, which allowed remote operation of the production line and real-time data access from any smart device.
Manufacturers are facing costly workforce challenges. Between the labor shortage and the costs associated with employee turnover, companies are finding it difficult to increase productivity on their current automation system designs.
Prima Frutta, a cherry packaging facility in Linden, California, was struggling to maintain its production levels, but did not have the scope to add a lot of extra personnel to reach those levels. E Tech Group was called to help overhaul their control system, and under a tight timeline.
This control system upgrade was divided into three phases:
In this project, the tablets enabled a change in process flow from anywhere in the plant, providing full SCADA control, unlike a static location. The installation process of Ignition on the tablets was seamless and took less than two hours. The Ignition software also ran on more than 120 screens throughout the plant, providing real-time data and color-coded information to employees for quick and efficient reactions.
The project resulted in a 50% increase in production with no additional personnel, helping Prima Frutta become the world’s largest cherry production line. The Ignition platform reduced downtime and enabled the facility to respond to changing conditions.
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A leading California winery was facing manual sampling inefficiencies. E Tech Group implemented an IFM Integration project, achieving fully-automated in-tank brix monitoring with our IO link platform expertise.
A California winery faced operational inefficiencies with manual wine sampling and turned to E Tech Group for an IFM integration project. The goal was a seamless transition to fully automated brix monitoring. Our proposed solution involved IO Link Masters for Modbus TCP data retrieval and two durable NEMA 4x stainless steel enclosures. The client chose to contract E Tech Group as their integration partner because of our proven expertise in IO Link Platform, and our proven track record of providing reliable process automation solutions.
The project team partnered with IFM and a research university to verify the precision of a new pressure transmitter for accurate brix measurements. Our team worked with the winery’s maintenance team to secure space for control panels, and collaborated with Tanknet for the system integration. An IO Link Master was set up for communication through Modbus, leading to successful implementation of the automated brix monitoring system.
We successfully acquired brix measurements within the tanks and integrated Modbus IO Link Masters into the control system, meeting the client’s goals for automated brix monitoring. Our automation team’s expertise and collaboration resulted in a positive outcome, moving this leading winery forward into their digital transformation.
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