News & Knowledge

We’re your source for automation news. Keep up with the latest industry updates and E Tech employee spotlights, as well as tips and guidance from our manufacturing experts.  

How to Perform a Risk Assessment  

– By Tony Schalk, Functional Safety Engineer (TÜV Rheinland), Automation Systems Engineer, E Technologies  Sophisticated companies know that safety is a journey, not a destination. It is a part of their strategic and ongoing growth. As more and more companies look to implement safety programs, questions about budget, time, effort, and feasibility come into play. Larger companies may already employ a safety engineer or even a safety team, with well-established metrics and objectives each year. If you don’t fall into that category, don’t be discouraged. The most important thing you can do on any journey is to start. To begin your safety journey, you start with a risk assessment.   In the United States, when an accident originates from machinery, the owner of the machine is responsible for the safety, not just the manufacturer of the machine. This means that if something happens, it’s technically your responsibility. If that doesn’t scare you, it should.  The beauty of the risk assessment is that it is your education on what could happen with the machinery in your facility. What you choose to do with your newfound knowledge is up to you; however, in the immortal words of G.I. Joe, “Now you know, and knowing is half the battle.”   There are a few caveats. Although companies could self-perform their risk assessments, it isn’t a job that just anyone in your plant can do. A TÜV certification is needed, as well as an understanding of ISO 13849 or IEC 62061 standards. Anyone could pick up the standard and follow the process, but it’s hard to implement a standard and its many details if you’re new to safety. This is where having a safety professional can be very beneficial for efficiency’s sake. He or she can walk into a situation and quickly identify what needs to … Continued

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Announcing E-Tech Group Partnership with OSIsoft and the PI System

As part of E Tech Group’s commitment to providing industry-leading automation solutions to help our customers meet and exceed their goals and needs, we’re pleased to announce our partnership with OSIsoft and the OSI PI System (Now AVEVA PI).  OSIsoft’s decision to partner with us further demonstrates our ability to implement the latest technology for the demands of Industry 4.0 and the Industrial Internet of Things (IIoT). We’re excited to provide the value-added benefits of the OSIsoft Partner Ecosphere to our current EvoSystem collection of off-the-shelf yet custom-designed solutions. The OSI PI System (Now AVEVA PI) offers enterprise infrastructure for the management of real-time data and events and has become an industry standard across industrial verticals.  At E Tech Group, we continually push the edge with today’s evolving technologies. As part of this dedication to innovation, while adhering to industry-specific standards, we look forward to utilizing our industrial automation expertise to install and implement the OSI PI System Infrastructure for current and future customers.  Ask us anything about the OSI PI System, and we will show you how E Tech Group and OSIsoft will help you drive efficiencies and automate for results! Join two-thirds of Global Fortune 500 industrial organizations who choose the PI System, and learn more at www.osisoft.com.

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Risk Mitigation of Critical Data Loss

Abstract A commercial drug manufacturer in collaboration with E Tech Group implemented a critical monitoring system that required environmental data to be recorded in a 21 CFR Part 11 compliant manner. With an intent to mitigate the risk of data loss, the drug manufacturer chose Vaisala instrumentation to read and locally store environmental data. The Vaisala instrumentation chosen can store environmental data locally on the device and report environmental data to an OPC-compliant SCADA system. The drug manufacturer had a need for a solution that moves data stored on the devices to the Rockwell Automation SCADA system in the event of data loss. E Tech Group provided a solution that detects data loss, recovers the lost data from the devices, and moves it to the SCADA system. The solution included a Windows service that polls the SCADA for gaps in historian data. If a gap is found, the solution pulls data from the buffers and populates it into the SCADA system. This provides redundancy and verification that critical data resides in a single repository, ensuring data integrity. The customer relied solely on the existing SCADA and used the most robust instrumentation to protect against critical data loss. Problem Statement The end-user chose Vaisala instrumentation equipped with loggers that provide data buffering to protect against critical data loss. However, the buffering capability did not integrate “off the shelf” with the existing SCADA, Rockwell Automation FactoryTalk. The buffered data from the loggers did not automatically populate data to the historian after a SCADA outage. Background The architecture selection allowed the customer to deviate from the more typical control system implementation which would include PLCs and remote I/O nodes. The architecture consisted of 150+ Vaisala temperature and humidity sensors and data loggers mounted throughout the facility. The data loggers have a 10-year internal battery … Continued

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E Tech Group is now an Inductive Automation Ignition Certified Premier Integrator

E Tech Group is thrilled to announce that we are now an Inductive Automation Ignition Premier Integrator. Our Ignition Premier Certification validates that multiple engineers on our team are currently Ignition Certified. E Tech Group is also recognized by Inductive Automation as an Integrator experienced in successfully implementing Ignition software and actively selling their software in new projects. We are proud to have earned this badge and look forward to many more systems integration projects that will let us leverage and utilize Ignition Platform. We are grateful to our partners at Inductive Automation for giving us the opportunity to prove our technical aptitude and expertise.

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